Grizzly 10" x 22" Benchtop Lathe G0602 Manuale Utente

COPYRIGHT © MARCH, 2013 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPRO

-8-Model G0602/G0752 (Mfg. Since 11/12)MODEL G0602, G075210" x 22" Bench Top Metal LatheModel Number G0602 G0752Product DimensionsWeight 33

Model G0602/G0752 (Mfg. Since 11/12)-9-Model Number G0602 G0752Headstock InformationSpindle Bore 1"Spindle Size 13⁄4"Spindle Taper MT#4Spind

-10-Model G0602/G0752 (Mfg. Since 11/12)ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical componen

Model G0602/G0752 (Mfg. Since 11/12)-11- WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in mov

-12-Model G0602/G0752 (Mfg. Since 11/12)Additional Safety for Metal LathesSPEED RATES. Operating the lathe at the wrong speed can cause nearby par

Model G0602/G0752 (Mfg. Since 11/12)-13-The following is a list of common definitions, terms and phrases used throughout this manual as they relate to

-14-Model G0602/G0752 (Mfg. Since 11/12)SECTION 2: POWER SUPPLYAvailabilityBefore installing the machine, consider the avail-ability and proximity of

Model G0602/G0752 (Mfg. Since 11/12)-15-Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire

-16-Model G0602/G0752 (Mfg. Since 11/12)SECTION 3: SETUPYour machine was carefully packaged for safe transportation. Remove the packaging ma

Model G0602/G0752 (Mfg. Since 11/12)-17-InventoryThe following is a list of items shipped with your machine. Before beginning setup, lay these items o

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, r

-18-Model G0602/G0752 (Mfg. Since 11/12)The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevent

Model G0602/G0752 (Mfg. Since 11/12)-19 -12.5"30"47.5"65"Keep Workpiece Loading Area UnobstructedAccess DoorLathe110V SupplyFootpr

-20-Model G0602/G0752 (Mfg. Since 11/12)Lifting & PlacingHEAVY LIFT!Straining or crushing injury may occur from improperly lifting machine or some

Model G0602/G0752 (Mfg. Since 11/12)-21-The chip pan and the base of the lathe have holes that allow the machine to be mounted to a

-22-Model G0602/G0752 (Mfg. Since 11/12)Power Connection Lubricating LatheThe lathe must be properly lubricated before it can be operated for the firs

Model G0602/G0752 (Mfg. Since 11/12)-23-7. Reset the emergency STOP button by twist-ing it clockwise until it pops out.To test run your machine:1. M

-24-Model G0602/G0752 (Mfg. Since 11/12)Before subjecting the lathe to full loads, it is essen-tial to complete the spindle break-in process. This wil

Model G0602/G0752 (Mfg. Since 11/12)-25-Complete the Test Run & Break-In proce-dure on Pages 22– 24 before using this lathe for any cutting or thr

-26-Model G0602/G0752 (Mfg. Since 11/12)This lathe ships with the 3-jaw chuck installed. This is a scroll-type chuck where all three ja

Model G0602/G0752 (Mfg. Since 11/12)-27-Chuck Installation5. Insert the chuck wrenches as shown in Figure 22, and tighten the chuck until

Table of ContentsINTRODUCTION ... 3Machine Description ... 3Contact Inf

-28-Model G0602/G0752 (Mfg. Since 11/12)Figure 25. Location to insert chuck keys when removing chuck.Figure 24. Location of chuck lock and cap screws.

Model G0602/G0752 (Mfg. Since 11/12)-29-4. Use mineral spirits to clean the debris and grime from the jaws and chuck jaw guides. 5. Apply a

-30-Model G0602/G0752 (Mfg. Since 11/12)Refer to the Chuck Installation (see Page 27) and Chuck Removal (see Page 28) instructions to install or

Model G0602/G0752 (Mfg. Since 11/12)-31-FaceplateRefer to the Chuck Installation (see Page 27) and Chuck Removal (see Page 28) instructions to in

-32-Model G0602/G0752 (Mfg. Since 11/12)The tailstock (see Figure 33) is typically used to support long workpieces by means of a live or dead

Model G0602/G0752 (Mfg. Since 11/12)-33-To install tooling in the tailstock:1. With the tailstock locked in place, unlock the quill, then use the

-34-Model G0602/G0752 (Mfg. Since 11/12)This is an essential adjustment that should be ver-ified or performed each time the tailstock is used to turn

Model G0602/G0752 (Mfg. Since 11/12)-35-8. Use calipers to measure both ends of the workpiece.— If the test stock is thicker at the ta

-36-Model G0602/G0752 (Mfg. Since 11/12)Figure 42 shows one of the two included MT#3 dead centers and the MT#4 dead center.CentersFigure 42. Dead

Model G0602/G0752 (Mfg. Since 11/12)-37-Removing Center from SpindleTo remove the center from the spindle, insert a piece of round bar stock o

SECTION 5: ACCESSORIES ... 49SECTION 6: MAINTENANCE ... 51Schedule ...

-38-Model G0602/G0752 (Mfg. Since 11/12)Mounting Workpiece Between Centers1. DISCONNECT LATHE FROM POWER!2. Drill center holes in both ends of the w

Model G0602/G0752 (Mfg. Since 11/12)-39-The follow rest mounts to the saddle with two cap screws (see Figure 47). It is used on long, slender parts to

-40-Model G0602/G0752 (Mfg. Since 11/12)The four-way tool post is mounted on top of the compound rest and allows a maximum of four 1⁄2" to

Model G0602/G0752 (Mfg. Since 11/12)-41-Tools Needed QtyHex Wrench 6mm ... 1Steel Shims ...

-42-Model G0602/G0752 (Mfg. Since 11/12)Use a low RPM when machining heavy eccentric workpieces; securely clamp your workpiece and remove the chuck ke

Model G0602/G0752 (Mfg. Since 11/12)-43-3. Open the change gear cover, then loosen the tensioner lock nut located on the other side of the gear cover

-44-Model G0602/G0752 (Mfg. Since 11/12)The carriage has power feed capability when it is engaged with the lead screw. The rate that the carria

Model G0602/G0752 (Mfg. Since 11/12)-45-The feed rate chart on the headstock displays the settings for the feed controls for inch feed rates. Using t

-46-Model G0602/G0752 (Mfg. Since 11/12)The following subsections describe how to use the threading controls and charts to set up the la

Model G0602/G0752 (Mfg. Since 11/12)-47-To set the lathe to cut 0.45 TPmm threads:The steps for setting up the lathe for threading metric threads are

Model G0602/G0752 (Mfg. Since 11/12)-3-INTRODUCTIONThe metal lathe is used to remove material from a rotating workpiece, which is held in plac

-48-Model G0602/G0752 (Mfg. Since 11/12)The following examples explain how to use the thread dial chart.9, 12, 18, 24, 36, 48, 72 TPIFor these

Model G0602/G0752 (Mfg. Since 11/12)-49-SECTION 5: ACCESSORIESInstalling unapproved accessories may cause machine to malfunction, resulting in serious

-50-Model G0602/G0752 (Mfg. Since 11/12)T10255—Mini Lathe Tooling KitThis convenient Mini Lathe Tool Kit includes right, left and straight turning too

Model G0602/G0752 (Mfg. Since 11/12)-51-SECTION 6: MAINTENANCEAlways disconnect power to the machine before performing maintenance. Failure to do this

-52-Model G0602/G0752 (Mfg. Since 11/12)The lathe has numerous metal-to-metal sliding surfaces that require regular lubrication to main-tain

Model G0602/G0752 (Mfg. Since 11/12)-53-Figure 80. Change gear ball oilers.Ball OilersOil Type ... Grizzly T23963 or ISO 32 EquivalentOil Amount ...

-54-Model G0602/G0752 (Mfg. Since 11/12)Leadscrew & Carriage RackOil Type ... Grizzly T23962 or ISO 68 EquivalentOil Amount ...

Model G0602/G0752 (Mfg. Since 11/12)-55-Change GearsGrease Type ...NLGI#2Oil Amount ...

-56-Model G0602/G0752 (Mfg. Since 11/12)To prevent the development of rust and corrosion, the lathe must be properly prepared if it will be s

Model G0602/G0752 (Mfg. Since 11/12)-57-Motor & ElectricalReview the troubleshooting and procedures in this section if a problem develops with you

-4-Model G0602/G0752 (Mfg. Since 11/12)L. Chip TrayM. Thread DialN. Half Nut Lever O. Cross Slide HandwheelP. Carriage HandwheelQ. LeadscrewR.

-58-Model G0602/G0752 (Mfg. Since 11/12)OperationSymptom Possible Cause Possible SolutionEntire machine vibrates upon startup and while running.1. Wo

Model G0602/G0752 (Mfg. Since 11/12)-59-Symptom Possible Cause Possible SolutionWorkpiece is tapered.1. Headstock and tailstock are not properly alig

-60-Model G0602/G0752 (Mfg. Since 11/12)Backlash AdjustmentBacklash is the amount of free play felt while changing rotation directions with

Model G0602/G0752 (Mfg. Since 11/12)-61-Gib Adjustment3. Make adjustments in small and equal incre-ments to the three set screws, then te

-62-Model G0602/G0752 (Mfg. Since 11/12)The clamping pressure of the half nut is fully adjustable with a gib that can be loosened or t

Model G0602/G0752 (Mfg. Since 11/12)-63-V-Belt Tension & ReplacementV-Belts stretch and wear with use, so check the tension on a monthly ba

-64-Model G0602/G0752 (Mfg. Since 11/12)Figure 97. Model G0602 low-range belt.Model G0752:Loosen the tensioner lock bolt, then pivot the tensio

Model G0602/G0752 (Mfg. Since 11/12)-65-Figure 99. Timing belt and motor mount hex nuts.Timing Belt Tension & ReplacementOn the Model G0602 th

-66-Model G0602/G0752 (Mfg. Since 11/12)SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electri

Model G0602/G0752 (Mfg. Since 11/12)-67-READ ELECTRICAL SAFETY ON PAGE 66!G0602 Wiring DiagramGroundMotor 1HP 110VGroundFrontView6 1028 124RearView7 1

Model G0602/G0752 (Mfg. Since 11/12)-5-M. TailstockN. Back SplashO. Chip TrayP. Thread DialQ. Half Nut Lever R. Cross Slide HandwheelS. Carriag

-68-Model G0602/G0752 (Mfg. Since 11/12)READ ELECTRICAL SAFETY ON PAGE 66!Figure 103. Motor connection detail.G0602 Electrical ComponentsFigure 101. S

Model G0602/G0752 (Mfg. Since 11/12)-69-READ ELECTRICAL SAFETY ON PAGE 66!G0752 Wiring Box Diagram21NC 31NC14NO 22NC 32 NC4T23L2Siemens3TB4122E KM1A24

-70-Model G0602/G0752 (Mfg. Since 11/12)READ ELECTRICAL SAFETY ON PAGE 66!Figure 106. G0752 electrical box.G0752 Wiring Box Components

Model G0602/G0752 (Mfg. Since 11/12)-71-READ ELECTRICAL SAFETY ON PAGE 66!G0752 Control Panel Wiring Diagram1 NCLA252HBE102C23 NO4LA252HBE101CLA252HBE

-72-Model G0602/G0752 (Mfg. Since 11/12)READ ELECTRICAL SAFETY ON PAGE 66!G0752 Control Panel ComponentsFigure 107. Control panel.Figure 108. RPM disp

Model G0602/G0752 (Mfg. Since 11/12)-73-Figure 114. Right motor junction box.Figure 113. Left motor junction box.G0752 Motor Wiring DiagramMotor 1HP 2

-74-Model G0602/G0752 (Mfg. Since 11/12)Spindle & Drive BeltSECTION 9: PARTS1256781011131415161718192021222324252627545555-12829303132333435363737

Model G0602/G0752 (Mfg. Since 11/12)-75-Spindle & Drive Belt PartsREF PART # DESCRIPTION REF PART # DESCRIPTION1 P0602001 HEADSTOCK REAR COVER 37

-76-Model G0602/G0752 (Mfg. Since 11/12)Apron101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135

Model G0602/G0752 (Mfg. Since 11/12)-77-201 202 203204 205 206207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228

-6-Model G0602/G0752 (Mfg. Since 11/12)Controls & ComponentsRefer to Figures 3–8 and the following descrip-tions to become familiar with the b

-78-Model G0602/G0752 (Mfg. Since 11/12)Tailstock301 302 303 304 305 306 307 308 309 310 311 312 314 315 316 317 318 319 320 321 322 323 324 325 326 3

Model G0602/G0752 (Mfg. Since 11/12)-79-Bed & Leadscrew401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 REF PART # DESCRIPTION REF PART

-80-Model G0602/G0752 (Mfg. Since 11/12)Steady Rest & Follow Rest501 502 503 504 505 506 507 508 509 511 512 513 514 511A515 516 517 518 510 501AR

Model G0602/G0752 (Mfg. Since 11/12)-81-G0602 Motor & Electrical601602603604607608610611V2611V2-2611V2-3611V2-4611V2-6612615617616611V2-5611V2-761

-82-Model G0602/G0752 (Mfg. Since 11/12)G0752 Motor & Electrical611611-1611-2611-3611-4611-6602601604603607617618619630631632633620634621608610612

Model G0602/G0752 (Mfg. Since 11/12)-83-701 702703704706707 708 711 712 713 714 715 716 717 718 719 720 723 724 725 726 727 729 728730 731 732 733 73

-84-Model G0602/G0752 (Mfg. Since 11/12)Gearbox8018028038048068078088098108118128138148158168178188198208218228238248258268288298308318328338348358368

Model G0602/G0752 (Mfg. Since 11/12)-85-REF PART # DESCRIPTION REF PART # DESCRIPTION801 P0602801 PLUG 826 P0602826 COLLAR802 P0602802 O-RING 827 PK13

-86-Model G0602/G0752 (Mfg. Since 11/12)Cross Slide & Carriage901902A903904 905 906907908909910911912913914915916917918 919920921 922 923 924 925

Model G0602/G0752 (Mfg. Since 11/12)-87-G0602 Labels & Cosmetic./4)#%$/./4#(!.'%"%47%%.()'(,/77(),%25..).'./4)#%$!-!&a

Model G0602/G0752 (Mfg. Since 11/12)-7-Carriage TailstockI. 4-Way Tool Post: Holds up to four cutting tools at once that can be individually in

-88-Model G0602/G0752 (Mfg. Since 11/12)G0752 Labels & Cosmetic940941946947G0752 Machine Labels B(11/06/12)s,ABELISACTUALSIZEs,ABELMUSTBEM

Model G0602/G0752 (Mfg. Since 11/12)-89-SECTION 10: APPENDIXmachineG0602 Charts

G0752 Charts

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WARRANTY AND RETURNSGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchas