Grizzly 50/65 Ton Ironworker G0646 Manuale Utente

MODEL G0646/G064750/65 TON IRONWORKEROWNER'S MANUALCOPYRIGHT © APRIL, 2008 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE R

-8-G0646/G0647 50/65 Ton IronworkerSafety Instructions for Machinery       

G0646/G0647 50/65 Ton Ironworker-9-           

-10-G0646/G0647 50/65 Ton IronworkerAdditional Safety Instructions for IronworkersLike all machinery there is potential danger when operating

G0646/G0647 50/65 Ton Ironworker-11-No list of safety guidelines can be complete. Every shop environment is different. Always con-sider safety first,

-12-G0646/G0647 50/65 Ton IronworkerSECTION 2: CIRCUIT REQUIREMENTSFull Load Amp DrawG0646 220V 3-Phase ... 14.5AG0646

G0646/G0647 50/65 Ton Ironworker-13-The Model G0646/G0647 can be converted for 440V operation. This conversion job consists of disconnect

-14-G0646/G0647 50/65 Ton IronworkerWear safety glasses dur-ing the entire setup pro-cess!This machine presents serious injury hazards to untrai

G0646/G0647 50/65 Ton Ironworker-15-InventoryThe following is a description of the main compo-nents shipped with your machine. Lay the compo-nents ou

-16-G0646/G0647 50/65 Ton IronworkerFloor LoadRefer to the Machine Data Sheets (beginning on Page 4) for the weight and footprint specifications of

G0646/G0647 50/65 Ton Ironworker-17-Although not required, we recommend that you mount your new machine to the floor. Because this is



-18-G0646/G0647 50/65 Ton IronworkerBefore starting this machine, make sure you have read through the rest of the manual and are familiar w

G0646/G0647 50/65 Ton Ironworker-19-11. One at a time, perform the following steps for each of the emergency stop buttons.a. Press the emergency

-20-G0646/G0647 50/65 Ton IronworkerDamage to your eyes, lungs, and ears could result from using this machine without proper protective gear.

G0646/G0647 50/65 Ton Ironworker-21-E. Motor Start Button: Turns the motor ON when there is power to the machine.F. Motor Stop Button: Turns

-22-G0646/G0647 50/65 Ton Ironworker3. Brush one of the lubricants from Figure 18 or an equivalent onto the punch, die, and both sides of the work

G0646/G0647 50/65 Ton Ironworker-23-4. Loosen the die set screws on both sides of the punch bolster, then lift the die from below and remove

-24-G0646/G0647 50/65 Ton Ironworker7. Use the spanner wrench to fully tighten the punch assembly onto the pressure plate.8. Insert the die

G0646/G0647 50/65 Ton Ironworker-25-NotchingThe notching station sets up to make notches of varying sizes and shapes in flat bar mild steel s

-26-G0646/G0647 50/65 Ton Ironworker4. Remove the table guides, unthread the three flat head cap screws securing the notch-ing table (see Fi

G0646/G0647 50/65 Ton Ironworker-27-5. Install the front die into the bolster and fully secure it with the two cap screws.6. Thread the side

Table of ContentsSECTION 5: ACCESSORIES ... 35Available Tooling ... 36SECTION 6: MAINTENAN

-28-G0646/G0647 50/65 Ton IronworkerFlat Stock ShearingThe flat stock shearing station is designed to straight or angle cut flat stock or

G0646/G0647 50/65 Ton Ironworker-29-To shear flat stock:1. Set the controls for Punch and Inch, use the foot actuator to raise the top shearing die

-30-G0646/G0647 50/65 Ton IronworkerBar Stock ShearingUse the bar stock shearing station to cut solid, mild steel round, square, and rec

G0646/G0647 50/65 Ton Ironworker-31-6. Set the controls for Notch and Normal, then use the pedal actuator to perform the shear-ing operation. Note:

-32-G0646/G0647 50/65 Ton Ironworker4. Rotate the support frame handwheel to align the angle iron opening in the frame with the opening in the dies

G0646/G0647 50/65 Ton Ironworker-33-Adjusting Stroke LengthThe stroke length of the beam and attached tool-ing is adjusted by moving the position of

-34-G0646/G0647 50/65 Ton Ironworker3. Loosen the limit stop set screw, move the limit stop along the limit bar, then re-tighten the set s

G0646/G0647 50/65 Ton Ironworker-35-SECTION 5: ACCESSORIESaccessoriesG5562—SLIPIT® 1 Qt. GelG5563—SLIPIT® 12 oz SprayG2871—Boeshield® T-9 12 oz Spray

-36-G0646/G0647 50/65 Ton IronworkerT20571—5/16” Round PunchT20572—3/8” Round PunchT20573—7/16” Round PunchT20574—1/2” Round PunchT20575—5/8” Round P

G0646/G0647 50/65 Ton Ironworker-37-SECTION 6: MAINTENANCEAlways disconnect power to the machine before performing maintenance. Failure to do t

-2-G0646/G0647 50/65 Ton IronworkerINTRODUCTIONForewordWe are proud to offer the Model G0646/G0647 50/65 Ton Ironworker. This machine is par

-38-G0646/G0647 50/65 Ton IronworkerLubricationThere are four points on the ironworker that require at least monthly lubrication: 1) The beam

G0646/G0647 50/65 Ton Ironworker-39-Support Frame Lubrication1. DISCONNECT MACHINE FROM POWER!2. Remove the three lock knobs and shearing sup

-40-G0646/G0647 50/65 Ton IronworkerHydraulic SystemFluid CapacityHydraulic Reservoir ... Approx. 15 gal. (60 L.)The hydraulic system must

G0646/G0647 50/65 Ton Ironworker-41-Draining & Re-Filling Hydraulic ReservoirTools Needed QtyWrench 10mm ...

-42-G0646/G0647 50/65 Ton Ironworker6. Reach through the opening in the top of the reservoir left by the access plate and remove the outlet filter f

G0646/G0647 50/65 Ton Ironworker-43-Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. I

-44-G0646/G0647 50/65 Ton IronworkerMotor & ElectricalSymptom Possible Cause Possible SolutionMachine has vibra-tion or noisy opera-tion.1.

G0646/G0647 50/65 Ton Ironworker-45-Flat Stock Shearing DiesThe bottom die for the flat stock shearing sta-tion has four cutting edges t

-46-G0646/G0647 50/65 Ton Ironworker6. Have an assistant hold the dies as you remove the flat head cap screws, then remove both dies from the ma

G0646/G0647 50/65 Ton Ironworker-47-4. Use the foot actuator to pivot the beam so that the cap screws of the top dies are acces-sible, as

G0646/G0647 50/65 Ton Ironworker-3-IdentificationFigure 4. Control panel identification.QRSTUVWXA. Punching Station Emergency Stop ButtonB. Punchin

-48-G0646/G0647 50/65 Ton Ironworker5. DISCONNECT MACHINE FROM POWER!6. Remove the two outer die brackets, then both dies. Note: The inner die has

G0646/G0647 50/65 Ton Ironworker-49-Shearing Table AlignmentThe shearing table must be level along the entire length with the bottom flat stock shear

-50-G0646/G0647 50/65 Ton IronworkerFigure 66. Hydraulic pressure relief and needle valves.NeedleValvePressureReliefValveLimit RingsWhen the limit st

G0646/G0647 50/65 Ton Ironworker-51-Electrical Panel WiringFigure 67. Electrical panel wiring (see Wiring Diagram on Page 53)VoltageTransformerMainPo

-52-G0646/G0647 50/65 Ton IronworkerControl Panel WiringFigure 68. Control panel wiring (see Wiring Diagram on Page 54)EmergencyStopButtonPowerLampMo

G0646/G0647 50/65 Ton Ironworker-53-     

-54-G0646/G0647 50/65 Ton IronworkerControl Panel Wiring Diagramcontrol panel wiring diagram

G0646/G0647 50/65 Ton Ironworker-55-

-56-G0646/G0647 50/65 Ton IronworkerMotor Wiring Diagrammotor wiring diagram   

G0646/G0647 50/65 Ton Ironworker-57-Hydraulic System Overview

-4-G0646/G0647 50/65 Ton Ironworker

-58-G0646/G0647 50/65 Ton IronworkerSECTION 8: PARTSUpper Front-Half

G0646/G0647 50/65 Ton Ironworker-59-G0646 Upper Front-Half Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION11 P0646011 PIVOT SHAFT 66 PW06M FL

-60-G0646/G0647 50/65 Ton IronworkerG0647 Upper Front-Half Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION11 P0647011 PIVOT SHAFT 66 PW06M FL

G0646/G0647 50/65 Ton Ironworker-61-Upper Rear-Half

-62-G0646/G0647 50/65 Ton IronworkerG0646 Upper Rear-Half Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 P0646001 TOP PANEL FRONT 81 P06460

G0646/G0647 50/65 Ton Ironworker-63-G0647 Upper Rear-Half Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 P0647001 TOP PANEL FRONT 81 P06470

-64-G0646/G0647 50/65 Ton IronworkerCabinet

G0646/G0647 50/65 Ton Ironworker-65-G0646 CabinetREF PART # DESCRIPTION REF PART # DESCRIPTION5 P0646005 FRONT ACCESS PANEL 190 P0646190 FOOT PEDAL6

-66-G0646/G0647 50/65 Ton IronworkerREF PART # DESCRIPTION REF PART # DESCRIPTION5 P0647005 FRONT ACCESS PANEL 190 P0646190 FOOT PEDAL6 P0647006 SUB-

G0646/G0647 50/65 Ton Ironworker-67-Notching StationREF PART # DESCRIPTION REF PART # DESCRIPTION137 P0646137

G0646/G0647 50/65 Ton Ironworker-5-

-68-G0646/G0647 50/65 Ton IronworkerPunching StationREF PART # DES

G0646/G0647 50/65 Ton Ironworker-69-Extension Bar & ToolsREF PAR

-70-G0646/G0647 50/65 Ton IronworkerLabel PlacementSafety labels warn about machine hazar

 

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WARRANTY AND RETURNS

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-6-G0646/G0647 50/65 Ton Ironworker

G0646/G0647 50/65 Ton Ironworker-7-